Space Launch System

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Space Launch System
Sls block1 on-pad sunrisesmall.jpg
Artist's rendering of SLS Block 1/Orion
FunctionSuper heavy-lift launch vehicle
Country of originUnited States
Project costUS$7 billion (2014–18, 2014 estimate),[1] to
$35 billion (until 2025, 2011 est.)[2][3][better source needed]
Cost per launchUS$2 billion avg. OMB estimate (2019)[4][5][6]
Height111.25 m (365 ft 0 in), Block 2 Cargo
Diameter8.4 m (27 ft 7 in), Core Stage
Payload to LEO
  • Block 1: 95 t (209,000 lb)[7]
  • Block 2: 130 t (290,000 lb)[8]
Payload to Moon
  • Block 1: > 26,000 kg (57,000 lb)[9]
  • Block 1B Crew: 34,000–37,000 kg (75,000–82,000 lb)[9]
  • Block 1B Cargo: 37,000–40,000 kg (82,000–88,000 lb)[9]
  • Block 2: >45,000 kg (99,000 lb)[9]
Launch history
StatusUnder development
Launch sitesLC-39B, Kennedy Space Center
First flightArtemis 1
Notable payloadsOrion, Europa Clipper, Gateway
Boosters (Block 1, 1B)
No. boosters2 five-segment Solid Rocket Boosters
Thrust16,000 kN (3,600,000 lbf)
Total thrust32,000 kN (7,200,000 lbf)
Specific impulse269 seconds (2.64 km/s)
Burn time126 seconds
First stage (Block 1, 1B, 2) – Core Stage
Length64.6 m (211 ft 11 in)
Diameter8.4 m (27 ft 7 in)
Empty mass85,270 kg (187,990 lb)
Gross mass979,452 kg (2,159,322 lb)
Engines4 RS-25D/E[10]
Thrust7,440 kN (1,670,000 lbf)
Specific impulse363 seconds (3.56 km/s) (sea level), 452 seconds (4.43 km/s) (vacuum)
FuelLH2 / LOX
Second stage (Block 1) – ICPS
Length13.7 m (44 ft 11 in)
Diameter5 m (16 ft 5 in)
Empty mass3,490 kg (7,690 lb)
Gross mass30,710 kg (67,700 lb)
Engines1 RL10B-2
Thrust110.1 kN (24,800 lbf)
Specific impulse462 seconds (4.53 km/s)
Burn time1125 seconds
FuelLH2 / LOX
Second stage (Block 1B, Block 2) – Exploration Upper Stage
Diameter8.4 m (27 ft 7 in)
Engines4 RL10
Thrust440 kN (99,000 lbf)
FuelLH2 / LOX

The Space Launch System (SLS) is a US super heavy-lift expendable launch vehicle, which is under development as of 2019. It is the primary launch vehicle of NASA's deep space exploration plans,[11][12] including the planned crewed lunar flights of the Artemis program and a possible follow-on human mission to Mars.[13][14][15] SLS replaces the previous Ares V launch vehicle of 2005, although it shares a number of technologies and systems.

The initial SLS Block 1 is required by the US Congress to lift a payload of 95 metric tons (209,000 lb) to low Earth orbit (LEO), and will launch Artemis 1 and Artemis 2; the later Block 1B is intended to debut the Exploration Upper Stage and launch the Artemis 3 and the notional Artemis 4-8.[16] Block 2 is planned to replace the initial Shuttle-derived boosters with advanced boosters and would have a LEO capability of more than 150 metric tons (330,000 lb), again as required by Congress.[17] Block 2 is intended to enable crewed launches to Mars;[15] the SLS will launch the Orion spacecraft and use the ground operations and launch facilities at NASA's Kennedy Space Center in Florida.

Vehicle description[edit]

The SLS is a Shuttle-Derived Launch Vehicle and will have the ability to tolerate a minimum of 13 tanking cycles due to launch scrubs and other launch delays before launch; the assembled rocket is to be able to remain at the launch pad for at least 180 days and can remain in stacked configuration for at least 200 days.[18]

Core Stage[edit]

The Space Launch System's Core Stage will be 8.4 meters (28 ft) in diameter and mount a Main Propulsion System (MPS) incorporating four RS-25 engines.[10][19] The core stage will be structurally similar to the Space Shuttle external tank,[20][21] and initial flights will use modified RS-25D engines left over from the Space Shuttle program.[22] Later flights will switch to a cheaper version of the engine not intended for reuse.[23]

The core stage will be fabricated at the Michoud Assembly Facility[24] and is common across all currently planned evolutions of the SLS to avoid the need for substantial redesigns to meet various payload mandates.[25][26][19][27]


SLS Booster test at Orbital ATK/Northrop Grumman's desert facility northwest of Ogden, Utah, March 2015

Block 1 and 1B boosters[edit]

Blocks 1 and 1B of the SLS will use two five-segment Solid Rocket Boosters (SRBs) based on the four-segment Space Shuttle Solid Rocket Boosters. Modifications to the five-segment boosters included the addition of a center booster segment, new avionics, and lighter insulation; the five-segment SRBs provide approximately 25% more total impulse than the Shuttle SRB and will not be recovered after use.[28][29]

Block 2 advanced boosters (late 2020s)[edit]

The advanced boosters for Block 2[30] were intended to be selected through the Advanced Booster Competition, which was to be held in 2015.[10][31][needs update]

Several companies proposed boosters for this competition:

  • Aerojet, in partnership with Teledyne Brown, offered a booster powered by three new AJ1E6 LOX/RP-1 oxidizer-rich staged combustion engines, each producing 4,900 kN (1,100,000 lbf) thrust using a single turbopump to supply dual combustion chambers.[32] On 14 February 2013, Aerojet was awarded a $23.3 million, 30-month contract to build a 2,400 kN (550,000 lbf) main injector and thrust chamber.[33]
  • Alliant Techsystems (ATK) proposed an advanced SRB nicknamed "Dark Knight", which would switch to a lighter composite case, use a more energetic propellant, and reduce the number of segments from five to four.[34]
  • Pratt & Whitney Rocketdyne and Dynetics proposed a liquid-fueled booster named Pyrios.[35]

In 2013, the manager of NASA's SLS advanced development office indicated that all three approaches were viable.[36]

However, the 2015 competition was planned in support of Block 1A. A later study found that the advanced booster would have resulted in unsuitably high acceleration,[37] and NASA canceled Block 1A and the planned competition in 2014.[38][39] In February 2015, it was reported that SLS is expected to fly with the five-segment SRB until at least the late 2020s, and modifications to Launch Pad 39B, its flame trench, and SLS's Mobile Launcher Platform were being evaluated.[38]

Booster Obsolescence and Life Extension program[edit]

The stock of SLS boosters is limited by the number of casings left over from the Shuttle program. There are enough to last through flight eight of the SLS, but a replacement will be required for further flights.[40] On March 2, 2019, the Booster Obsolescence and Life Extension (BOLE) program proposed to use new solid rocket boosters built by Northrop Grumman Innovation Systems for further SLS flights; these boosters would be derived from the composite-casing SRBs in development for the OmegA launch vehicle, and are projected to increase Block 1B's payload to TLI by 3 metric tons.[41]

Upper Stage[edit]

ICPS - Block 1[edit]

The Interim Cryogenic Propulsion Stage (ICPS) is planned to fly on Artemis 1, it is a modified Delta IV 5-meter (16 ft) Delta Cryogenic Second Stage (DCSS) powered by a single RL10B-2.[42] Block 1 will be capable of lifting 95 t to LEO in this configuration if the ICPS is considered part of the payload.[7] Artemis 1 will be launched into an initial 1,800 by −93 km (1,118 by −58 miles) suborbital trajectory to ensure safe disposal of the core stage. ICPS will then perform an orbital insertion burn at apogee and a subsequent translunar injection burn to send Orion towards the moon.[43]

EUS - Block 1B and 2[edit]

The Exploration Upper Stage (EUS) is planned to fly on Artemis 3. Similar to the S-IVB, the EUS would have completed the SLS ascent phase and then re-ignited to send its payload to destinations beyond low-Earth orbit,[44] it was expected to be used by Block 1B and Block 2, share the core stage diameter of 8.4 meters, and be powered by four RL10 engines.[45]

Payload carrying capacity[edit]

SLS variant Payload mass to ...
low Earth orbit (LEO) trans-lunar injection (TLI) heliocentric orbit (HCO)
Block 1 95 t (209,439 lb)[7] 26 t (57,000 lb)[7]
Block 1B 105 t (231,000 lb)[46] 37 t (88,000 lb)[7]
Block 2 130 t (290,000 lb)[8] 45 t (99,000 lb)[7]

Development history[edit]

Diagram of four versions of the Space Launch System rocket
Planned evolution of the Space Launch System, 2018

SLS is intended to replace the retired Space Shuttle as NASA's flagship vehicle. Following the cancellation of the Constellation program, the NASA Authorization Act of 2010 envisioned a single launch vehicle usable for both crew and cargo. SLS is to have the world's highest ever total thrust at launch,[47][48] but not the world's highest ever payload mass.[49][50][51] In 2013, SLS was projected to possibly be the most capable super-heavy lift vehicle ever built.[20][52]

Program history[edit]

During the joint Senate-NASA presentation in September 2011, it was stated that the SLS program had a projected development cost of $18 billion through 2017, with $10 billion for the SLS rocket, $6 billion for the Orion Multi-Purpose Crew Vehicle and $2 billion for upgrades to the launch pad and other facilities at Kennedy Space Center;[53][54] these costs and schedule were considered optimistic in an independent 2011 cost assessment report by Booz Allen Hamilton for NASA.[55]

An unofficial 2011 NASA document estimated the cost of the program through 2025 to total at least $41 billion for four 95-t launches (1 uncrewed, 3 crewed),[2][3] with the 130-t version ready no earlier than 2030.[56]

The Human Exploration Framework Team (HEFT) estimated unit costs for Block 0 at $1.6 billion and Block 1 at $1.86 billion in 2010.[57] However, since these estimates were made the Block 0 SLS vehicle was dropped in late 2011, and the design was not completed;[58] the Space Review estimated the cost per launch at $5 billion, depending on the rate of launches.[59][60] NASA announced in 2013 that the European Space Agency will build the Orion service module.[61]

In September 2012, an SLS deputy project manager stated that $500 million per launch is a reasonable target cost for SLS.[62]

In August 2014, as the SLS program passed its Key Decision Point C review and entered full development, costs from February 2014 until its planned launch in September 2018 were estimated at $7.021 billion.[63] Ground systems modifications and construction would require an additional $1.8 billion over the same time period.[64]

In October 2018, NASA's inspector general reported that the Boeing core stage contract had made up 40 percent of the $11.9 billion spent on SLS as of August 2018. By 2021, core stages were expected to have cost a total of $8.9 billion, which is twice the initial planned amount.[65]

In December 2018, NASA estimated that yearly budgets for SLS will range from $2.1 to $2.3 billion between 2019 and 2023.[66]

In March 2019, the Trump Administration released its Fiscal Year 2020 Budget Request for NASA; this budget did not include any money for the Block 1B and Block 2 variants of SLS. It is uncertain whether these future variants of SLS will be developed.[67] Several launches previously planned for the SLS Block 1B are now expected to fly on commercial launcher vehicles such as Falcon Heavy, New Glenn, Omega, and Vulcan.[68] However, the request for a budget increase of $1.6 billion towards SLS, Orion, and crewed landers along with the launch manifest seem to indicate support of the development of Block 1B, debuting Artemis 3. The Block 1B will be used mainly for co-manifested crew transfers and logistical needs rather than constructing the Gateway. An uncrewed Block 1B is planned to launch the Lunar Surface Asset in 2028, the first lunar outpost of the Artemis program. Block 2 development will most likely start in the late 2020s, after NASA is regularly visiting the lunar surface and shifts focus towards Mars.[69]

In May 2019, NASA's Office of Audits reported that the SLS Block 1's marginal cost per launch is to be at least $876 million.[70] By comparison, a Saturn V launch cost roughly $1.23 billion in 2016 dollars.[71][72]. In average, a letter from the White House to the Senate Appropriations Committee revealed that the SLS's cost per launch is estimated of "over $2 billion".[73] NASA did not deny this cost and "is working to bring down the cost of a single SLS launch in a given year as the agency continues negotiations with Boeing on the long-term production contract and efforts to finalize contracts and costs for other elements of the rocket," said by an agency spokesperson, Kathryn Hambleton.[74]

Funding history[edit]

For fiscal years 2011 through 2018, the SLS program had expended funding totaling $13.999 billion in nominal dollars. This is equivalent to $15.109 billion in 2018 dollars using the NASA New Start Inflation Indices.[75]

Fiscal Year Funding ($millions) Status
2011 $1,536.1 Actual[76]
(Formal SLS Program reporting excludes the Fiscal 2011 budget.)[77]
2012 $1,497.5 Actual[78]
2013 $1,414.9 Actual[79]
2014 $1,600.0 Actual[80]
2015 $1,678.6 Actual[81]
2016 $1,971.9 Enacted[81]
2017 $2,150.0 Appropriated[82]
2018 $2,150.0 Appropriated[83]
2011–2018 Total: $13,999M

Excluded from the prior SLS costs are:

  • Costs of the predecessor Ares V / Cargo Launch Vehicle (funded from 2008 to 2010)[84]
  • Costs for the Ares 1 / Crew Launch Vehicle (funded from 2006 to 2010, a total of $4.8 billion[84][85] in development that included the 5-segment Solid Rocket Boosters that will be used on the SLS)
  • Costs to assemble, integrate, prepare and launch the SLS and its payloads such as Orion (funded under the NASA Ground Operations Project,[86] currently about $400M[80] per year)
  • Costs of payloads for the SLS (such as Orion)

Included in the prior SLS costs are:

  • Costs of the interim Upper Stage for the SLS, the Interim Cryogenic Propulsion Stage (ICPS) for SLS, which includes a $412M contract[87]
  • Costs of the final Upper Stage for the SLS, the Exploration Upper Stage (EUS) (funded at $85M in 2016,[88] $300M in 2017[89] and $300M in 2018[90])

There are no current NASA estimates for the average costs per flight of SLS, nor for the SLS program recurring yearly costs once operational. In 2016, the projected annual cost for Orion, SLS, and ground systems was $2 billion or less.[91] NASA associate administrator William H. Gerstenmaier has said that per flight cost estimates will not be provided by NASA.[92]


From 2009 to 2011, three full-duration static fire tests of five-segment SRBs were conducted under the Constellation Program, including tests at low and high core temperatures, to validate performance at extreme temperatures;[93][94][95] the 5-segment SRB would be carried over to SLS.[38]

Early SLS[edit]

During the early development of the SLS a number of configurations were considered, including a Block 0 variant with three main engines,[19] a Block 1A variant with upgraded boosters instead of the improved second stage,[19] and a Block 2 with five main engines and the Earth Departure Stage, with up to three J-2X engines.[27] In February 2015, it was determined that these concepts would exceed the congressionally mandated Block 1 and Block 1B baseline payloads.[38]

On 14 September 2011, NASA announced the new launch system,[96] which is intended to take the agency's astronauts farther into space than ever before and provide the cornerstone for future US human space exploration efforts in combination with the Orion spacecraft[97][98][99]

On 31 July 2013, the SLS passed the Preliminary Design Review (PDR); the review included not only the rocket and boosters but also ground support and logistical arrangements.[100] On August 7, 2014 the SLS Block 1 passed a milestone known as Key Decision Point C and entered full-scale development, with an estimated launch date of November 2018.[101][63]

In 2013, NASA and Boeing analyzed the performance of several EUS engine options; the analysis was based on a second stage usable propellant load of 105 metric tons, and compared stages with four RL10 engines, two RL60 engines, or one J-2X engine.[102]

In 2014, NASA also considered using the European Vinci instead of the RL10; the Vinci offers the same specific impulse but with 64% greater thrust, which would allow for the same performance at lower cost.[103][104]

Northrop Grumman Innovation Systems has completed full-duration static fire tests of the five-segment SRBs. Qualification Motor 1 (QM-1) was tested on March 10, 2015.[105] Qualification Motor 2 (QM-2) was successfully tested on June 28, 2016.

Current SLS[edit]

As of 2019, three SLS versions are planned: Block 1, Block 1B, and Block 2. Each will use the same core stage with four main engines, but Block 1B will feature the Exploration Upper Stage (EUS), and Block 2 will combine the EUS with upgraded boosters.[46][17][106]

In mid-November 2014, construction of the first core stage hardware began using a new welding system in the South Vertical Assembly Building at NASA's Michoud Assembly Facility.[107] Between 2015 and 2017 NASA test fired RS-25 engines in preparation for use on SLS.[23]

As of late 2015, the SLS program was stated to have a 70% confidence level for the first crewed Orion flight by 2023.[108][109][110]

Confidence article builds for the core stage began on January 5, 2016 and were expected to be completed in late January of that year. Once completed the test articles will be sent to ensure structural integrity at Marshall Spaceflight Center. A structural test article of the ICPS was delivered in 2015, with the core stage for Artemis 1 completing assembly in November 2019.[111]

The first flight of SLS has slipped multiple times, first to 2019,[112] then to June 2020,[113] then NASA administrator scrapped the launch date.[114]

The first static firing ground test is to take place by the second quarter of 2020. Given this the first launch is unlikely to occur before 2021.[115]


The SLS has been criticized on the basis of: program cost; lack of commercial involvement; and the non-competitive nature of a vehicle legislated to use Space Shuttle components.

In 2009, the Augustine commission proposed a commercial 75-metric-ton (165,000 lb) launcher with lower operating costs, and noted that a 40–60 t (88,000–132,000 lb) launcher was the minimum required to support lunar exploration.[116]

In 2011–2012, the Space Access Society, Space Frontier Foundation and The Planetary Society called for cancellation of the project, arguing that SLS will consume the funds for other projects from the NASA budget.[117][118][119] U.S. Representative Dana Rohrabacher and others proposed that an orbital propellant depot should be developed and the Commercial Crew Development program accelerated instead.[117][120][121][122][123] A NASA study that was not publicly released[124][125] and another from the Georgia Institute of Technology showed this option to be possibly cheaper.[126][127] In 2012, the United Launch Alliance also suggested using existing rockets with on-orbit assembly and propellant depots as needed; the lack of competition in the SLS design was highlighted.[128][129][130][131][132] In the summer of 2019, a former ULA employee claimed that Boeing, NASA's prime contractor for SLS, viewed orbital refueling technology as a threat to SLS and blocked further investment in it.[133]

In 2011, Mars Society/Mars Direct founder Robert Zubrin suggested that a heavy lift vehicle could be developed for $5 billion on fixed-price requests for proposal.[134]

In 2010, SpaceX's CEO Elon Musk claimed that his company could build a launch vehicle in the 140–150 t payload range for $2.5 billion, or $300 million (in 2010 dollars) per launch, not including a potential upper-stage upgrade.[135][136] In the early 2010s, SpaceX went on to start development of SpaceX Starship, a planned fully reusable super-heavy launch system. Reusability is claimed to allow the lowest cost super-heavy launcher ever made.[137][unreliable source] If the price per launch and payload capabilities for the Starship are anywhere near Musk's claimed capabilities, the rocket will be substantially cheaper than the SLS.[138]

In 2011, Rep. Tom McClintock and other groups called on the Government Accountability Office (GAO) to investigate possible violations of the Competition in Contracting Act (CICA), arguing that Congressional mandates forcing NASA to use Space Shuttle components for SLS are de facto non-competitive, single source requirements assuring contracts to existing shuttle suppliers.[118][139][140] Opponents of the heavy launch vehicle have critically used the name "Senate launch system";[42] the Competitive Space Task Force, in September 2011, said that the new government launcher directly violates NASA's charter, the Space Act, and the 1998 Commercial Space Act requirements for NASA to pursue the "fullest possible engagement of commercial providers" and to "seek and encourage, to the maximum extent possible, the fullest commercial use of space".[117]

In 2013, Chris Kraft, the NASA mission control leader from the Apollo era, expressed his criticism of the system as well.[141] Lori Garver, former NASA Deputy Administrator, has called for canceling the launch vehicle alongside Mars 2020 rover.[142] Phil Plait has voiced his criticism of SLS in light of ongoing budget tradeoffs between Commercial Crew Development and SLS budget, also referring to earlier critique by Garver.[143]

In 2015, The Planetary Society claimed that a Mars mission could be conducted within existing budgets.[144]

In 2019, the Government Accountability Office found that NASA had awarded Boeing over $200 million for service with ratings of good to excellent despite cost overruns and delays; as of 2019, the maiden launch of SLS is expected in 2021.[145][146]


Flight No. Date / time (UTC) Configuration Payload Payload mass Outcome
1 2021[147] Block 1 Unknown Planned
Maiden flight of the SLS, carrying the Artemis 1 mission hardware and cubesats for ten missions in the CubeSat Launch Initiative (CLSI), and three missions in the Cube Quest Challenge.[clarification needed][148][149] The payloads will be sent on a trans-lunar injection trajectory.[150][151]
2 2022-2023[152][153] Block 1
Unknown Planned
First flight with crew. Carrying the Artemis 2 mission hardware, along with numerous cubesats to be selected through the CSLI.[154][155]
3 2023[a] Block 1[a] Unknown Planned
Carrying the Europa Clipper spacecraft to Jupiter via a direct Hohmann transfer orbit.[159]
4 2024 Block 1B
Unknown Planned
Maiden flight of the Block 1B with the EUS, carrying the Artemis 3 mission hardware.[156][162] This mission is intended to carry the first woman and the next man to the surface of the Moon.
  1. ^ a b Currently[when?] mandated for launch aboard the Block 1 in 2023,[156][157][158] though may alternatively launch during windows spanning 2022–25, and/or on a Block 1B.[159][160][161]


See also[edit]


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